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Key Responsibilities1. Strategic Quality Leadership

- Lead the overall Quality Assurance and Quality Control function across manufacturing operations

- Develop and implement quality systems, standards, and process discipline aligned with organizational goals

- Build a strong quality culture focused on accountability, customer satisfaction, and continuous improvement

- Drive manufacturing quality excellence across all plant operations

2. Incoming Quality Control (IQC) & Supplier Quality

- Lead incoming inspection systems for raw materials, bought-out components, refrigeration parts, electrical assemblies, and plastics

- Develop vendor quality standards, inspection procedures, and supplier quality systems

- Conduct supplier audits and drive vendor quality improvement initiatives

- Ensure structured rejection handling, CAPA, and supplier corrective action tracking

3. Line Quality & Process Quality

- Establish strong in-process quality systems across sheet metal fabrication, injection moulding, powder coating, and appliance assembly

- Drive process discipline, process capability improvement, and quality-at-source initiatives

- Implement SOPs, control plans, process checkpoints, and traceability systems

- Drive reduction in line rejections, rework, process deviations, and assembly defects

- Implement poka-yoke and process error-proofing systems

4. PDI, Finished Goods & Customer Quality

- Lead Pre-Dispatch Inspection (PDI) and Finished Goods inspection systems

- Ensure outgoing products meet customer, regulatory, and internal quality standards

- Drive reduction in field failures, warranty claims, and customer complaints

- Lead field failure analysis and product reliability improvement initiatives

- Ensure final quality documentation and product traceability systems

5. Quality Systems, Documentation & Compliance

- Develop and maintain SOPs, inspection standards, quality manuals, and audit systems

- Ensure compliance with ISO 9001, BIS, and internal quality standards

- Lead internal audits, external audits, customer audits, and compliance reviews

- Maintain calibration systems, NCR records, CAPA tracking, and audit readiness

- Drive documentation discipline across departments

6. Root Cause Analysis & Continuous Improvement

- Lead RCA, CAPA, and preventive quality initiatives across plant operations

- Implement quality tools such as 7QC, SPC, PFMEA, PPAP, and control charts

- Drive Lean Manufacturing, Kaizen, 5S, and Six Sigma initiatives

- Improve First Pass Yield (FPY), reduce COPQ, and improve process capability

- Support new product development and pilot quality validation

7. Cross-functional Manufacturing Integration

- Coordinate closely with Production, R&D, SCM, Vendor Development, and Service teams

- Drive Design for Quality (DFQ) and process standardization

- Support product industrialization and manufacturing readiness

- Ensure smooth quality integration during new product launches

8. Team Leadership & Quality Culture

- Build and lead a high-performance quality team

- Drive quality ownership and accountability across departments

- Train teams on process quality, inspection systems, and manufacturing discipline

- Build a strong zero-defect and customer-focused culture

- Maintain high visibility and involvement on shop floor operations

Desired Candidate Profile

- B.E./B.Tech in Mechanical, Production, Industrial, Electrical, or related Engineering discipline

- 12-15+ years of experience in manufacturing quality leadership roles

- Strong experience in sheet metal, injection moulding, appliance assembly, and refrigeration products

- Experience in consumer appliances, electrical products, water dispensers, vending machines, or related industries preferred

- Hands-on exposure to IQC, IPQC, line quality, PDI, finished goods quality, and supplier quality systems

Technical Skills & Competencies

- Strong knowledge of ISO 9001 and manufacturing quality systems

- Hands-on expertise in RCA, CAPA, 7QC Tools, SPC, PFMEA, PPAP, and Lean Manufacturing

- Strong process and systems orientation

- Experience in vendor quality management and supplier audits

- Strong understanding of appliance manufacturing quality processes

- Excellent problem-solving and analytical capability

- Strong leadership, communication, and stakeholder management skills

- Execution-oriented and shop-floor-driven leadership style

Key Performance Indicators (KPIs)

- Reduction in line rejection and rework percentage

- Improvement in supplier quality performance

- Reduction in customer complaints and warranty failures

- Improvement in First Pass Yield (FPY)

- Reduction in COPQ (Cost of Poor Quality)

- Audit compliance and documentation effectiveness

- Reduction in field failures and process deviations

Preferred Certifications

- Six Sigma Green Belt / Black Belt

- Lead Auditor - ISO 9001

- Lean Manufacturing Certification

experience

22
Vacancy posted 3 days ago
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