Supervisor - Powder coating
Rs 2.4 - 4 lakhs p.a.Switchgear and Control Technics Private Limited
Job Title: Powder Coating Supervisor Department: Production – Surface Treatment / Finishing Industry: Switchgear / Electrical Panels / Sheet Metal / Automotive Components Reporting To: Production Manager / Plant Head ---------------------------------------- Job Purpose To supervise and control the complete pre-treatment and powder coating process for sheet metal enclosures and switchgear panels, ensuring high-quality finish, corrosion resistance, productivity, safety, and cost efficiency. ---------------------------------------- Key Responsibilities 1.Process Supervision – Pre treatment Line
- Supervise complete Spray pre treatment system Monitor and control:
- Chemical concentration (TA/FA ratio)
- PH levels
- Temperature
- Conductivity
- Sludge removal
- Ensure proper phosphating coating weight (g/m²)
- Poor adhesion
- Flash rusting
- Patchy phosphating
- Oil contamination
- Coordinate with chemical suppliers for corrective actions
- Gun voltage (kV)
- Air pressure
- Powder flow rate
- Booth cleanliness
- Oven temperature
- Dwell time
- Control DFT (Dry Film Thickness) as per specification (80–120 microns typical for switchgear)
- Monitor first-pass yield and reduce rejections
- Handle shade changes and color changeover effectively
- Cross-hatch adhesion test
- DFT measurement
- Impact resistance test
- Gloss measurement
- Salt spray test (for corrosion resistance)
- Maintain quality records and inspection reports
- Ensure compliance with ISO / customer specifications
- Peeling
- Orange peel
- Pinholes
- Poor leveling
- Uneven coating
- Implement corrective & preventive actions (CAPA)
- Reduce powder consumption & rework rate
- Improve transfer efficiency
- Supervise line operators and helpers
- Plan shift schedules
- Ensure daily production targets
- Maintain 5S and shop-floor discipline
- Ensure safe handling of chemicals
- Maintain MSDS records
- Ensure proper ventilation and PPE usage
- Monitor effluent treatment and waste disposal
- Sheet metal industry
- Automotive component manufacturing
- Electrical panel/switchgear manufacturing
- Minimum 3–5 years in supervisory role
- Phosphating chemistry (Iron / Zinc /Nano phosphating)
- TA/FA titration method
- Sludge control
- Water quality management
- Chemical dosing calculations
- Electrostatic coating principles
- Corona & Tribo guns
- DFT control
- Oven temperature profiling
- Powder reclaim system
- Coating thickness measurement
- Salt spray testing (NSS)
- Adhesion & impact testing
- Gloss & color measurement
- Strong analytical & problem-solving skills
- Root cause analysis capability
- Decision-making ability
- Leadership & team handling
- Communication skills
- Process improvement mindset
- First pass yield %
- OEE % & Rejection rate %
- Powder consumption per sq. meter
- DFT compliance %
- Customer complaint reduction
- Line efficiency %
- LT / HT Switchgear Panels
- Electrical Enclosures
- Automotive Sheet Metal Parts
- Control Panels
- Fabricated Cabinets
Vacancy posted 16 days ago
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