Design analysis engineer

Job Title: Design Engineer
Department: Design
Reports To: Head – Design, PIPL
Location: Goa
~ Job Purpose

To support product improvement and manufacturing efficiency at the Goa plant by addressing design-related issues in Line Pumps and Boom Pumps , based on production challenges and field feedback. The role bridges the gap between design and production by providing on-site engineering solutions, collaborating with cross-functional teams, and ensuring design intent is maintained throughout the assembly and manufacturing processes.
Key Responsibilities
Product & Process Improvement
Analyze and act on feedback from production and field teams to improve the performance and manufacturability of existing products.
Address design-related concerns in assembly, focusing on Line Pumps and Boom Pumps.
Collaborate with the quality and service teams to identify recurring issues in field-deployed equipment and develop corrective actions.
Production Support & Design Alignment
Ensure that assembly processes align with original design specifications; identify and document any deviations.
Perform root cause analysis (RCA) of production and service issues; recommend design modifications as needed.
Drive cost, quality, and safety improvements by supporting production with design-based solutions.
Value Engineering (VAVE) & Innovation
Identify and propose Value Analysis/Value Engineering (VAVE) opportunities to reduce cost and improve performance.
Take initiative to implement approved ideas in coordination with relevant stakeholders.
Documentation & Compliance
Prepare and maintain comprehensive engineering documentation, including CAD drawings, process maps, assembly guidelines, and design standards.
Ensure adherence to relevant industry standards, safety guidelines, and regulatory requirements.
Cross-functional Coordination
Work in close sync with the Pune-based design team to ensure seamless flow of design updates and revisions.
Act as the design representative in production meetings and improvement initiatives.
Support for New Product Development (NPD)
Provide hands-on support during NPD trials and ramp-ups at the Goa facility.
Assist in transitioning new designs from R&D to production, ensuring manufacturability.
Required Qualifications
Education
~ Bachelor's Degree in Mechanical Engineering

Experience
Minimum 4 years of experience in a design or manufacturing support role
Preferred industry: Heavy machinery, construction equipment, or related manufacturing sectors
Certifications
Proficiency in CAD tools such as Solid Edge and AutoCAD
Exposure to Lean manufacturing or Six Sigma methodologies is an advantage
Special Skills
Strong analytical and problem-solving mindset
Effective cross-functional communication and teamwork abilities
Competencies
Core Competencies Technical Competencies Troubleshooting & RCA Proficiency in CAD (Solid Edge, AutoCAD) Process Improvement & Ownership Lean/Six Sigma (preferred) Collaboration & Communication Manufacturing Process UnderstandingSkills: cross-functional communication,autocad,lean manufacturing,cad,value engineering,troubleshooting,six sigma,cad tools (solid edge, autocad),teamwork,lean,process improvement,root cause analysis
Working Conditions
Work Environment: Primarily based at the Goa factory; occasional travel to Pune HO, supplier locations, and field sites as required
Physical Demands: Regular shop-floor engagement with production, quality, and design teams