Job Responsibility :

Machine and Tool Maintenance: Managing tool maintenance and the maintenance of various production machinery and product lines.
Operational Maintenance: Overseeing production maintenance, preventive maintenance, and handling breakdown scenarios.
Support: Providing quality maintenance and production support.

Preventive & Predictive Maintenance: Plan and execute regular maintenance schedules (PM/PdM) to ensure equipment reliability. This includes maintaining history cards, spare parts status records, and machine loading plans to minimize unplanned downtime.
Breakdown Management: Lead breakdown handling operations, conduct Root Cause Analysis (RCA) for recurring issues, and implement corrective actions to reduce Mean Time to Repair (MTTR) and improve Mean Time Between Failures (MTBF).
Tooling/Mould Maintenance: Oversee the maintenance, repair, and modification of tools and moulds, including coordination for mould trials, inserts, and performance testing.

2. Production & Technical Support

Production Support: Work closely with the production team to troubleshoot machine-related issues, optimize cycle times, and support process trials for new products.
Utility Operations: Manage plant utilities such as compressors, chillers, cooling towers, and power systems to ensure they support uninterrupted production.
Equipment Installation: Assist in the installation, commissioning, and validation of new machinery, ensuring they meet operational specifications.

3. Compliance, Documentation & Systems

Quality & Standards: Maintain comprehensive documentation for ISO audits, safety standards (EHS), and other regulatory compliance requirements.
TPM & 5S: Implement and drive continuous improvement initiatives such as Total Productive Maintenance (TPM) and 5S methodologies to enhance shop-floor discipline and efficiency.
Reporting: Regularly track and report on Key Performance Indicators (KPIs) such as machine availability, OEE (Overall Equipment Effectiveness), and spare parts inventory levels.

4. Resource & Vendor Management

Team Leadership: Coordinate daily job responsibilities for technicians and support staff, ensuring manpower is effectively utilized during shifts and breakdowns.
Vendor Coordination: Manage relationships with OEMs, service providers, and Annual Maintenance Contract (AMC) vendors to ensure quality service and timely procurement of critical spares.
Cost Optimization: Manage the maintenance budget by optimizing spare parts inventory and identifying cost-effective repair solutions.

maintenance manager.