JUNIOR ENGINEER

Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated individuals to join our team. JOB TITLE: Engineer – Process Design Department: Process Design Experience: 1–3Years

PRIME FUNCTION

To prepare and maintain process engineering documents that support effective process planning, risk assessment, quality control, and standardization of manufacturing processes.

JOB DESCRIPTION / RESPONSIBILITIES

• Prepare, review, and update Machining Drawings (MD), Process Drawings (PD), Control Plans (CP), and Process Failure Mode and Effects Analysis (PFMEA).
• Interpret customer drawings, GD&T requirements, engineering specifications, and dimensional tolerances to define manufacturing process requirements.
• Develop process sequences and identify critical dimensions, process parameters, and inspection requirements.
• Identify potential process failure modes, assess risks, and coordinate actions to prevent defects.
• Ensure consistency between machining drawings, process drawings, PFMEA, and control plans.
• Coordinate with Production, Quality, Design, and Tool Engineering teams during process development and implementation.
• Update process documents following engineering changes, manufacturing trials, and improvement activities.
• Maintain document revision control and ensure approved documents are available at the point of use.
• Support process trials, troubleshooting, and audits related to process documentation.

AUTHORITY

• Recommend changes to process drawings, manufacturing sequences, and process controls.
• Raise technical concerns regarding drawing requirements, dimensional tolerances, and manufacturing feasibility.
• Initiate document revisions and coordinate approvals as per established procedures.

COMPETENCY

Qualification: Diploma / B.E. / B.Tech in Mechanical Engineering or a related discipline. Technical Competencies:

• Understanding of GD&T, engineering drawings, and dimensional tolerances.
• Knowledge of machining processes and manufacturing process planning.
• Ability to prepare and maintain MD, PD, CP, and PFMEA.
• Working knowledge of AutoCAD or relevant engineering drawing software.
• Understanding of process risk assessment, quality controls, and document revision management.

Behavioural Competencies:

• Analytical thinking and attention to detail.
• Problem-solving and continuous improvement.
• Effective communication and cross-functional coordination.

PERFORMANCE MEASURES

• Timely preparation and release of process documents.
• Accuracy and completeness of drawings and documentation.
• Consistency between PFMEA, control plans, and process drawings.
• Timely implementation of engineering changes and risk mitigation actions.
• Reduction in documentation errors and related audit observations.