Engineer - Electrical Maintenance
headsquestcom
Lead maintenance activities for the press shop with machines ranging from 100T to 2000T.
Diagnose and resolve issues in imported machines, identifying root causes effectively.
Troubleshoot and maintain servo drives, servo motors, safety controllers, HMIs, and machine panels including their components.
Interpret and work with electrical drawings with in-depth technical understanding.
- Utilize quality and problem-solving tools such as:
o Why-Why Analysis
o Pareto Analysis
o PDCA (Plan-Do-Check-Act)
o Other standard quality management tools
- Technical Expertise:
• PLC Troubleshooting & Programming:
o Siemens S7–200, S7–300, S7–1200/1500
o GE Fanuc PLC & SCADA systems
o Familiarity with function blocks, ladder logic, PID blocks
• Maintenance and troubleshooting of:
o Blowers, electric drives (including VFDs and servo drives)
o CNC machines, SPMs, ovens, kilns
o Power control panels, motor control centers, modern electrical drives
• Ensure effective root cause analysis for permanent resolution of breakdowns.
- Compliance & Standards:
• Ensure compliance with:
o Electrical Inspector / CEIG regulations
o Saint-Gobain’s Environment, Health & Safety (EHS) standards
o World Class Manufacturing (WCM) standards
- Knowledge and compliance with:
o Lockout-Tagout (LOTO)
o SMAT (Safety Management Audit Tool)
o Work Permit Systems
- Maintenance & Continuous Improvement:
• Awareness and tracking of maintenance KPIs:
o MTBF (Mean Time Between Failures)
o MTTR (Mean Time to Repair)
o OEE (Overall Equipment Effectiveness)
o Availability and loss time metrics
• Implement and manage maintenance strategies:
o TBM (Time-Based Maintenance)
o CBM (Condition-Based Maintenance)
o Predictive and preventive maintenance
• Lead WCM activities and drive improvements through WCM projects.
• Manage spare parts and inventory effectively within budget constraints.
Leadership & Team Management:
• Provide leadership to a team of engineers, technicians, and contractors.
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